Pages Navigation Menu

ATEX and IECEx Certified Cameras

Posted in Automotive, Cognex, Featured, Medical, Other, Products

ATEX and IECEx certified camera The VisEx camera solution is the only completely ATEX and IECE certified Enclosure and Camera solution available in the marketplace today.  We have designed and tested the enclosure and camera together so that it meets the standards required for ATEX/IECEx certification. Manufactured in marine grade stainless steel and toughened glass, the VisEx camera housing offers excellent environmental protection with protection to IP66/67 as standard. Visex ATEX and IECEx Certified Camera Enclosure The VisEx camera housing is suitable for housing various POE (Power Over Ethernet) camera and vision systems where operation in a Zone 1 hazardous area is required. Some examples of where these could be (and have been) used: Zone 1 areas vision inspection – large quantities of flammable liquids, gasses, ignitable vapour or mist is expected to be present for long periods of time under...

Read More

Needle Inspection

Posted in Back Lighting, Featured, Flaw Detection, Inspection, Medical, Object Location, Precision Measurement, Presence/Absence

The Challenge: To check that each needle is present in each off the plastic applicators, that they have been inserted correctly and not broken. Needed to be 21 CFR Part 11 compliant system. Our Solution: A turnkey vision inspection solution to check every applicator. The vision tools checked the presence, size, and position of every needle. The cameras are integrated to machine, PLCs and screens for the operator to help...

Read More

Phial Tray Inspection

Posted in Back Lighting, Featured, Inspection, Medical, Presence/Absence

The Challenge: A manufacturer in the pharmaceutical industry wanted to ensure that each tray of products was complete before final shrink wrapping and subsequent despatch. The system needed to be self-contained, CFR Part 11 compliant and require no operator input. Our Solution: A high resolution monochrome vision system was mounted directly above the phial tray and a backlight integrated into the conveyor system, underneath. The vision system inspects for the correct number of phials and automatically rejects any trays with...

Read More

Pill Inspection

Posted in Diffuse Dome Light, Featured, Flaw Detection, Inspection, Medical, Precision Measurement, Presence/Absence

The Challenge: To check that all the pills have been formed correctly, that they are the right size, shape, colour and free from any defects (inclusions, voids, contamination … etc) Accuracy of the measurement needed to be within 10 microns and had to be a 21 CFR Part 11 compliant system. The tablet finishes also vary (coated (film), bright or flat finish, white or coloured, uncoated, printed, embossed, potential multilayers, etc.) so it has to cope with that as well. Our Solution: A turnkey vision inspection solution to check every pill, down to 5 microns. The vision tools checked the perimeter and the center (break) line of each pill for any defects. It can cope with most finishes and the most common tablet shapes as well (round, almond, caplet, triangular, oblong, octagonal, oval, square, pentagonal, tear).  The system checks...

Read More

Plaster Inspection

Posted in Back Lighting, Featured, Flaw Detection, Inspection, Medical, Object Location, Presence/Absence

The Challenge Plasters are produced at a rate of 35 per minute. Defects that may happen during manufacture include a missing gauze, a misshaped gauze, an incorrectly positioned gauze, sometimes two or more gauzes may be present in one plaster. The machine vision system needs to detect all of these defects and trigger a reject station on the line to remove the defective product. The Solution Using a high resolution camera system we managed to detect all of the defects. The results are displayed on a screen situated right next to the production line (with the pass/fail images saved in a folder on a network for later analysis / traceability purposes). Any defective parts were removed from the line at a reject station that is triggered by the camera....

Read More

Dressing inspection pad position misshaped sterile pad

Posted in Back Lighting, Featured, Flaw Detection, Inspection, Lighting, Medical, Precision Measurement, Presence/Absence

The Challenge The dressings are manufactured at a rate of 30 parts per minute and the travel down a conveyor. The machine vision system needs to check for the following defects: – A pad is present and  in the middle of the dressing – There is only one pad in each dressing – No significant contamination exists If any defects are detected, the pad needs to be removed from the line. The Solution Using a high resolution camera system we managed to achieve all of the customer’s requirements. The results are displayed on a screen situated right next to the production line (with the pass/fail images saved in a folder on a network for later analysis / traceability purposes). Any defective parts were removed from the line at a reject station that is triggered by the...

Read More

Bottle Inspection

Posted in Back Lighting, Featured, Flaw Detection, Inspection, Lighting, Medical, Object Location, Presence/Absence

The Challenge: Each tray bottle needed to checked to ensure that: Each bottle needed to checked to ensure that: a) the bottle cap was present; b) it was correctly positioned; c) that it was not broken These are manufactured at a rate of 6 per second. Production data, such as current pass and fail rates,  needed to be displayed to the Engineering Manager that was situated elsewhere on site. Images of failed parts should also be displayed the operator on the line. The Solution: A self-contained vision system and associated backlight was used to inspect each bottle/cap.  The camera was connected to the factory floor network and its data and status could be viewed by management and operators, as required....

Read More

Blister Pack Inspection

Posted in Back Lighting, Featured, Flaw Detection, Inspection, Medical, Object Location, Presence/Absence

The Challenge: Medical blister packs are formed and filled at a rate of 3 packs per second. Each blister pack needed to be checked to ensure that: The right tablets/capsules are in the blister packs. That there are no missing tablets/capsules. That the tablets are not broken. The solution needed to meet the requirements of  CFR 21 Part 11 compliance standards. The cameras needed to be integrated to the PLCs / production line and reject mechanisms to ensure containment of the defective packs. Images of the defects need to be logged and displayed to the operator to help identify manufacturing faults. Our Solution: A turnkey vision inspection solution with a simple interface checked every pack at a rate of up to 5  packs per second. The cameras are enclosed in an IP68 rated Stainless Steel enclosure and the whole system meets CFR 21 Part...

Read More

Since our foundation in 1967, ABCON has supplied automation controls and sensor technology into most types of manufacturing process and industry sectors. We have always moved with the times, supplying the latest sensing technology as it becomes commercially available. Throughout our history we have continually formed alliances with some of the Worlds leading manufacturers of sensor technology.

vpteam@visionprojects.co.uk

+44 (0)114 244 2424

Application
[dynamictext Application "CF7_get_post_var key='title'"]

Name*

Email*

Telephone Number

Your Message

captcha